I’m restoring a 1970 Mustang and want to replace the entire (unreliable) electrical system with a single PMU while keeping the original switches. I count 20 switch states (key ignition, headlamp, turn signals, horn, … excluding sensors). As far as I know both PMU16 and PMU24 offer only 16 inputs that I could use.
What’s the recommended approach to connect additional switches?
You can connect multiple switches to an analog input using a series of resistors. ECUMaster make a “mux switch” part that allows wiring 3 switches to a single input.
Alternatively, you could use a CAN device with additional inputs, like the CAN Switch Board.